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Pilot Hole Sizes

Lo-Driv & Tri Round Recommended Pilot Holes Sizes - Inch Screws
Material Thickness Inch Nominal Screw Size
Diameter - TPI
Inch
Approx.
US Gauge Material
.020 - .055
26 - 17
Diameter
.061 - .122
16 - 11
Diameter
.125 - .245
11 - 3
Diameter
.250 - .312
3 - 5/16"
Diameter
.313 - .500
5/16" - 1/2"
Diameter
4 - 40
Steel*
Aluminum**
.098
.098
.102
.100
.104
.102
.
.
6 - 32
Steel
Aluminum
.120
.120
.120
.120
.125
.125
.128
.125
.
8 - 32
Steel
Aluminum
.
.147
.147
.150
.150
.154
.152
.
10 - 24
Steel
Aluminum
.
.166
.166
.172
.166
.177
.170
.
10 - 32
Steel
Aluminum
.
.173
.173
.177
.173
.180
.177
.
12 - 24
Steel
Aluminum
.
.193
.191
.199
.196
.203
.199
.
1/4 - 20
Steel
Aluminum
.
.219
.219
.224
.221
.228
.224

.234
.228

5/16 - 18
Steel
Aluminum
.
.
.281
.278
.288
.284
.290
.286
3/8 - 16
Steel
Aluminum
.
.
.342
.339
.348
.343
.350
.343
Lo-Driv & Tri Round Recommended Pilot Holes Sizes - Metric Screws
Material Thickness Nominal Screw Size Dia. Pitch
Millimeters
Material
.05 - 1.2
Diameter
1.3 - 2.4
Diameter
2.5 - 4.0
Diameter
4.1 - 5.9
Diameter
6.0 - 8.1
Diameter
M3 x 0.5
Steel
2.72
2.74
2.77
.
.
M4 x .07
Steel
3.58
3.60
3.63
3.68
.
M5 x 0.8
Steel
.
4.55
4.57
4.60
4.65
M6 x 1.0
Steel
.
5.41
5.46
5.51
5.54
M7 x 1.0
Steel
.
.
6.45
6.51
6.58
M8 x 1.25
Steel
.
.
7.31
7.39
7.47
M10 x 1.50
Steel
.
.
9.10
9.17

9.27

* Steel: Low carbon sheet and bar; average Rockwell - "B" 55 - 75.
** Aluminum: Aluminum sheet and bar (including aluminum and zinc die castings and all alloys in Rockwell "B" hardness range from 40 - 70) and other ductile materials of similar hardness, such as brass, bronze, etc.

Note: Special materials and applications may warrant special hole sizes. Information available upon request.

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Leland Powell Leland Powell Fasteners, Inc.
8160 Highway 45 South
Martin, Tennessee 38237 USA
tel: 731-587-3106 • fax: 731-587-9613
email: info@lelandpowell.com
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